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Showing Results For: Crimpers - Crimp Heads, Die Sets

Crimpers - Crimp Heads, Die Sets

An electrical crimping tool is a type of solderless electrical communication. They are typically employed to end stranded cable. The advantage of crimping tools over soldering and wire wrapping. Typically, crimping is started by placing the terminal into the crimp tool. The terminal must go within the crimp barrel that is the right size. To optimize cross-sectional contact, the wire is then placed into the terminal with its end flush with the terminal's exit. The terminal is finally compressed and reshaped using the handles of the crimp tool until it is cold-welded to the wire, which includes:

  • The goal of a well-designed and well-implemented crimp is to be gas-tight, which prevents oxygen and moisture from getting to the metals, which are frequently different metals, and causes corrosion.
  • The connection is mechanically stronger since no alloy (as in solder) is employed.
  • Both small and big cross-section cables can employ crimp connectors; however, only tiny cross-section wires may use wire wrap.
  • To avoid having sharp edges that may cut the outside strands of the wire, the final connection may seem slack at the terminal's margins.

Typical Applications

Soldered crimps and crimp heads die sets are frequently replaced with crimped connectors. There are several factors to consider when choosing the best technique. Crimp connections are occasionally favored for the following reasons:

  • Easier, less expensive, or quicker to consistently replicate in mass manufacturing.
  • Less hazardous or risky procedures are used in the termination
  • Due to strain relief and the absence of solder wicking, the mechanical properties might be improved.

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