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Showing Results For: Harsh Environment Wire

Harsh Environment Wire

Harsh environment wires are cables built to handle severe temperatures, humidity, vibration, and other environmental factors. They are often employed in industrial settings like wind turbines, on offshore oil rigs, in deep-sea exploration vessels, and in aerospace applications. These cables are conceived to resist corrosion, abrasion, and UV radiation. They are also created with special insulation and jacketing materials to shield them from mechanical damage.

Construction and Materials

Harsh Environment Wires are constructed using materials that resist various environmental factors. Common materials include:

  • Insulation: These wires often feature insulation materials such as cross-linked polyethylene (XLPE), fluoropolymers (e.g., PTFE), silicone rubber, or thermoplastic elastomers (TPE). These materials offer resistance to temperature extremes, moisture, and chemicals.
  • Conductor: Conductors are typically made of high-quality materials like copper or aluminium, known for their electrical conductivity and resistance to corrosion.
  • Shielding: In some cases, these wires include covering layers to protect against electromagnetic interference (EMI) or radio frequency interference (RFI). Shielding may be in the form of metal braiding or foil.
  • Jacketing: A robust outer jacket made of materials like PVC, polyurethane, or thermoplastic compounds protects further against mechanical damage, abrasion, and environmental factors.

Key Characteristics and Benefits of Harsh Environment Wire

These wires exhibit several critical characteristics:

  • Harsh Environment Wires are engineered to withstand extreme temperature variations, from sub-zero cold to high heat. They suit applications in Arctic climates and industrial processes with intense heat.
  • The materials utilised in these wires are resistant to chemicals, oils, solvents, and other corrosive substances. This makes them perfect for chemical plants, refineries, and different environments with exposure to harsh chemicals.
  • Many harsh environment wires are designed to be waterproof or moisture-resistant, ensuring continued functionality even when submerged or exposed to heavy moisture.
  • The robust jacketing and insulation materials protect the wires from physical damage, making them suitable for applications that may encounter abrasion or mechanical stress.
  • Despite their ruggedness, these wires often retain flexibility, allowing for installation in tight spaces or applications with frequent movement.

Applications of Harsh Environment Wire

Harsh Environment Wires find diverse applications in industries where reliable electrical connections are crucial under challenging conditions:

  • Oil and Gas Industry: These wires are used in oil rigs, refineries, and pipelines to provide power and signal transmission in environments with extreme temperatures, chemicals, and mechanical stress.
  • Automotive Manufacturing: Harsh environment wires are employed in automotive assembly plants exposed to oils, coolants, and high-temperature environments.
  • Aerospace and Aviation: In aircraft and spacecraft, these wires are used for electrical systems, navigation, and communication equipment, which must endure extreme temperatures and vibration.
  • Marine and Offshore: These wires are ideal for marine vessels, offshore platforms, and shipbuilding, where they are exposed to saltwater, humidity, and harsh weather conditions.
  • Mining: In mining operations, these wires are used in equipment that operates in dusty, abrasive, and often wet environments.
  • Military and Defence: In military applications, these wires provide robust electrical connections for equipment used in battlefield conditions, where they may encounter extreme temperatures and mechanical stress.
  • Renewable Energy: Harsh environment wires are used in wind turbines, solar installations, and hydropower plants, exposing them to outdoor elements and temperature fluctuations.
  • Chemical Processing: These wires are essential for chemical plants and processing facilities where they must resist exposure to corrosive chemicals and high temperatures.
  • Railway and Transportation: Harsh environment wires are used in railway systems and transportation infrastructure where they may be exposed to extreme temperatures, moisture, and mechanical vibration.
  • Outdoor and Extreme Environments: These wires are employed in various outdoor applications, including outdoor lighting, agricultural equipment, and telecommunications infrastructure in remote or harsh environments.

Why Buy Harsh Environment Wires? 

Harsh environment wires are built for use in extreme temperatures, environments with high levels of dust, moisture, and vibration, and other hazardous conditions. They are made from materials that are resistant to corrosion, abrasion, and chemicals, and are designed to be insulated and safe for use in hazardous environments. Harsh environment wires can provide increased safety and reliability for critical applications, as well as provide a longer service life and lower maintenance costs.


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TE Connectivity
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M22759/34-18-9, TE Connectivity
55 In Stock
Check Stock & Lead Times Packaging Options
1 +
£ 52.56
TE Connectivity
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M27500-20SB2T23, TE Connectivity
61 In Stock
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£ 259.15
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£ 251.63
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£ 244.38
TE Connectivity
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M81044/12-16-9, TE Connectivity
23 In Stock
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£ 61.35
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£ 59.52
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£ 57.86
TE Connectivity
Rohs Verified
M81044/9-22-9, TE Connectivity
11 In Stock
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£ 32.04
TE Connectivity
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44M9976-24-0, TE Connectivity
2 In Stock
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£ 118.48
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£ 123.78
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£ 138.23
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New Items
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M81044/9-22-9, TE Connectivity

M81044/9-22-9, TE Connectivity

TE Connectivity M81044 Harsh Environment Wire SAE AS81044/9 (M81044/9) SAE AS81044/9 is a medium-weight wire. It comes complete with a stranded tinned copper conductor. The wire a high flame resistant PVDF insulated jacket that is also resistant to chemicals, cut through and abrasion. Low smoke characteristics maintain superior performance in harsh environment applications such as aerospace, military, industrial and offshore. Cross linked insulation materials mean that this wire can provide temperature ratings up to +150°C. SAE AS81044/12 (M81044/12) Airframe Lead Wire The SAE AS81044/12 (M81044/12) was originally developed for aircraft airframes and other military applications. The lead wire has a stranded coated copper conductor with dual layer insulation. This wire offers excellent resistance to fire, chemicals, breaks or abrasion. Commercial and military aircraft wiring, avionics, helicopters, military ground systems and offshore platforms benefit from using the SAE AS81044/12. Features and Benefits Dual wall construction Small diameter Lightweight Flexible Low smoke and corrosive gas generation Chemical and electrical arc tracking resistant
New items
M81044/12-16-9, TE Connectivity

M81044/12-16-9, TE Connectivity

TE Connectivity M81044 Harsh Environment Wire SAE AS81044/9 (M81044/9) SAE AS81044/9 is a medium-weight wire. It comes complete with a stranded tinned copper conductor. The wire a high flame resistant PVDF insulated jacket that is also resistant to chemicals, cut through and abrasion. Low smoke characteristics maintain superior performance in harsh environment applications such as aerospace, military, industrial and offshore. Cross linked insulation materials mean that this wire can provide temperature ratings up to +150°C. SAE AS81044/12 (M81044/12) Airframe Lead Wire The SAE AS81044/12 (M81044/12) was originally developed for aircraft airframes and other military applications. The lead wire has a stranded coated copper conductor with dual layer insulation. This wire offers excellent resistance to fire, chemicals, breaks or abrasion. Commercial and military aircraft wiring, avionics, helicopters, military ground systems and offshore platforms benefit from using the SAE AS81044/12. Features and Benefits Dual wall construction Small diameter Lightweight Flexible Low smoke and corrosive gas generation Chemical and electrical arc tracking resistant
New items
M22759/34-18-9, TE Connectivity

M22759/34-18-9, TE Connectivity

TE Connectivity M22759 Harsh Environment Wire The M22759 wire is ideal for use with a wide range of commercial and military aerospace or ground system applications. Its particular role can make this wire perfect for harsh environments. The airframe version has a dual layer insulation. Features and Benefts • Small diameter • Low smoke and corrosive gas generation • Chemiscal resistant and electrical arc tracking • Cross linked insulation • Tough physical characteristics • High temperature ratings up to +150°C • Stranded tin plated copper conductor • Crosslinked ETFE insulation
New items
M27500-20SB2T23, TE Connectivity

M27500-20SB2T23, TE Connectivity

TE Connectivity M27500 Harsh Environment Cable The M27500 Cable is ideal for use within the military and commercial sectors. Particularly involved with airframes, avionics and ground support. SB Cable The cables utilise SAE AS22759/32 wire inners. These wires are ideal for commercial or aerospace environments requiring protection against vibration, smoke and flame. SD Cable Cables utilise SAE AS22759/34 wire inners. This is a medium wall aerospace and commercial wire. The cables are suitable for you to use within a commercial or unprotected aerospace environment where protection is required against vibration, smoke and flame. ML Cable These cables are ideal for aircraft frames, missiles or other military applications. SAE AS81044/12 lead wire has a tin coated copper conductor. It comes complete with dual layered insulation and jacketing. The cables offer excellent resistance to fire, chemicals, breaks or abrasion due to its light-weight low smoke design. MH Cable This cable offers high resistance to flames, chemicals, breaks or abrasion. SAE AS810449/9 is a medium weight lead wire. The cable has a tin coated copper conductor witha crosslinked PVDF jacket. Characteristics include low smoke adding strength and durability for superior performance in aerospace environents.
New items
44M9976-24-0, TE Connectivity

44M9976-24-0, TE Connectivity

Type 44® Type 44® wire & cable has widespread uses where environmental conditions demand consistently reliable performance. Applications include: Commercial and military electronics, avionics, satellites, aircraft, helicopters, ships,railways,military ground systems and the oil industries. This mechanically tough wire & cable is easy to handle and install. Features & Benefits • Dual wall construction • Small size, lightweight • Low smoke and corrosive gas generation • Resistant to most chemicals & electrical arc tracking • Highly flame retardant • 600 V Voltage Rating Standards Defence Standard 61-12 Part 18 Type 1 (Maintenance Wire) & Part 26 (Screened and Jacketed) Standards Defence Standard 61 - 12 Part 18 Issue 3 Type 1 (Maintenance Wire) and Part 26
FAQs
We offer free shipping for orders over £200 if delivery is in the UK. All other orders in the UK, shipping from £7.99 depending on the weight and measurement. Mainland Europe shipping charges start from £25. For all other countries shipping charges start from £50 for products like Harsh Environment Wire and all others.
You can email us directly at sales@enrgtech.co.uk or via our website for any queries regarding Harsh Environment Wire or any other product.
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Yes, we offer special discounts on orders above £200 for Harsh Environment Wire and all other products.
UK orders normally take between 2/3 working days. International orders normally take between 3/5 working days for all products including Harsh Environment Wire.
Yes. We keep updating our stock frequently and if a product like Harsh Environment Wire is not in stock then we will let you know.