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Showing Results For: Harsh Environment Wire

Harsh Environment Wire

Harsh environment wires are cables built to handle severe temperatures, humidity, vibration, and other environmental factors. They are often employed in industrial settings like wind turbines, on offshore oil rigs, in deep-sea exploration vessels, and in aerospace applications. These cables are conceived to resist corrosion, abrasion, and UV radiation. They are also created with special insulation and jacketing materials to shield them from mechanical damage.

Construction and Materials

Harsh Environment Wires are constructed using materials that resist various environmental factors. Common materials include:

  • Insulation: These wires often feature insulation materials such as cross-linked polyethylene (XLPE), fluoropolymers (e.g., PTFE), silicone rubber, or thermoplastic elastomers (TPE). These materials offer resistance to temperature extremes, moisture, and chemicals.
  • Conductor: Conductors are typically made of high-quality materials like copper or aluminium, known for their electrical conductivity and resistance to corrosion.
  • Shielding: In some cases, these wires include covering layers to protect against electromagnetic interference (EMI) or radio frequency interference (RFI). Shielding may be in the form of metal braiding or foil.
  • Jacketing: A robust outer jacket made of materials like PVC, polyurethane, or thermoplastic compounds protects further against mechanical damage, abrasion, and environmental factors.

Key Characteristics and Benefits of Harsh Environment Wire

These wires exhibit several critical characteristics:

  • Harsh Environment Wires are engineered to withstand extreme temperature variations, from sub-zero cold to high heat. They suit applications in Arctic climates and industrial processes with intense heat.
  • The materials utilised in these wires are resistant to chemicals, oils, solvents, and other corrosive substances. This makes them perfect for chemical plants, refineries, and different environments with exposure to harsh chemicals.
  • Many harsh environment wires are designed to be waterproof or moisture-resistant, ensuring continued functionality even when submerged or exposed to heavy moisture.
  • The robust jacketing and insulation materials protect the wires from physical damage, making them suitable for applications that may encounter abrasion or mechanical stress.
  • Despite their ruggedness, these wires often retain flexibility, allowing for installation in tight spaces or applications with frequent movement.

Applications of Harsh Environment Wire

Harsh Environment Wires find diverse applications in industries where reliable electrical connections are crucial under challenging conditions:

  • Oil and Gas Industry: These wires are used in oil rigs, refineries, and pipelines to provide power and signal transmission in environments with extreme temperatures, chemicals, and mechanical stress.
  • Automotive Manufacturing: Harsh environment wires are employed in automotive assembly plants exposed to oils, coolants, and high-temperature environments.
  • Aerospace and Aviation: In aircraft and spacecraft, these wires are used for electrical systems, navigation, and communication equipment, which must endure extreme temperatures and vibration.
  • Marine and Offshore: These wires are ideal for marine vessels, offshore platforms, and shipbuilding, where they are exposed to saltwater, humidity, and harsh weather conditions.
  • Mining: In mining operations, these wires are used in equipment that operates in dusty, abrasive, and often wet environments.
  • Military and Defence: In military applications, these wires provide robust electrical connections for equipment used in battlefield conditions, where they may encounter extreme temperatures and mechanical stress.
  • Renewable Energy: Harsh environment wires are used in wind turbines, solar installations, and hydropower plants, exposing them to outdoor elements and temperature fluctuations.
  • Chemical Processing: These wires are essential for chemical plants and processing facilities where they must resist exposure to corrosive chemicals and high temperatures.
  • Railway and Transportation: Harsh environment wires are used in railway systems and transportation infrastructure where they may be exposed to extreme temperatures, moisture, and mechanical vibration.
  • Outdoor and Extreme Environments: These wires are employed in various outdoor applications, including outdoor lighting, agricultural equipment, and telecommunications infrastructure in remote or harsh environments.

Why Buy Harsh Environment Wires? 

Harsh environment wires are built for use in extreme temperatures, environments with high levels of dust, moisture, and vibration, and other hazardous conditions. They are made from materials that are resistant to corrosion, abrasion, and chemicals, and are designed to be insulated and safe for use in hazardous environments. Harsh environment wires can provide increased safety and reliability for critical applications, as well as provide a longer service life and lower maintenance costs.


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TE Connectivity
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M81044/9-14-9, TE Connectivity
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M27500-22SB3T23, TE Connectivity
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£ 219.39
TE Connectivity
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M27500-18SD2T23, TE Connectivity
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TE Connectivity
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M27500-22ML3T08, TE Connectivity
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TE Connectivity
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M81044/9-24-9, TE Connectivity
77 In Stock
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£ 51.19
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M27500-20SD2T23, TE Connectivity
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£ 267.33
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TE Connectivity
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M22759/32-14-9, TE Connectivity
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TE Connectivity
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M27500-18SD3T23, TE Connectivity
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100E0111-0.75-9, TE Connectivity
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M27500-24SB2T23, TE Connectivity
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M22759/32-22-9, TE Connectivity
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£ 59.45
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£ 57.72
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£ 56.07
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M22759/32-12-9, TE Connectivity
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M81044/12-22-9, TE Connectivity
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TE Connectivity
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M27500-24MH3T08, TE Connectivity
68 In Stock
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£ 137.05
TE Connectivity
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M27500-20ML2T08, TE Connectivity
60 In Stock
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£ 278.34
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£ 270.26
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£ 262.48
TE Connectivity
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M27500-18MH2T08, TE Connectivity
56 In Stock
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£ 162.05
TE Connectivity
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M27500-24ML3T08, TE Connectivity
70 In Stock
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£ 169.35
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M27500-20SD3T23, TE Connectivity
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£ 257.85
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£ 244.96
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£ 237.22
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M27500-18ML2T08, TE Connectivity
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£ 230.63
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£ 222.36
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£ 214.72
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M27500-20ML3T08, TE Connectivity
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£ 215.62
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100G0111-1.20-0CK0226, TE Connectivity
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£ 126.17
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£ 119.86
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£ 116.06
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M27500-24SD2T23, TE Connectivity
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£ 88.74
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M27500-20SB2T23, TE Connectivity
61 In Stock
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£ 276.19
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£ 268.18
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£ 260.45
TE Connectivity
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100G0111-2.00-2, TE Connectivity
36 In Stock
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£ 108.76
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£ 103.34
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£ 97.91
CAE Group
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KZ0506J, CAE Group
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New Items
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100G0111-2.00-2, TE Connectivity

100G0111-2.00-2, TE Connectivity

Zerohal Type 100G 100G wire features a dual wall insulation layer manufactured from a TE formulated blend of polymers over tin plated copper conductors. It is designed to meet the requirements of VG95218-20 Type-E while still being lightweight, flexible and resistant to recoil when used for harnessing. Features & Benefits • Halogen free, low smoke generation • Highly flame retardant • Flexible, easy to install • Small size, lightweight • Good fluid resistance • Non-wrinkling insulation • Lack of Recoil Standards VG 95218-20, Type E (Electrical cables and insulated wires for low frequency - Part 20: single core insulated wires). Approvals 7777 Standards VG-95218 Part 20 Type E; VG 95218-20; Type E (Electrical Cables and Insulated Wires for Low Frequency - Part 20 : Single-Core Insulated Wire)
New items
M81044/9-22-9, TE Connectivity

M81044/9-22-9, TE Connectivity

TE Connectivity M81044 Harsh Environment Wire SAE AS81044/9 (M81044/9) SAE AS81044/9 is a medium-weight wire. It comes complete with a stranded tinned copper conductor. The wire a high flame resistant PVDF insulated jacket that is also resistant to chemicals, cut through and abrasion. Low smoke characteristics maintain superior performance in harsh environment applications such as aerospace, military, industrial and offshore. Cross linked insulation materials mean that this wire can provide temperature ratings up to +150°C. SAE AS81044/12 (M81044/12) Airframe Lead Wire The SAE AS81044/12 (M81044/12) was originally developed for aircraft airframes and other military applications. The lead wire has a stranded coated copper conductor with dual layer insulation. This wire offers excellent resistance to fire, chemicals, breaks or abrasion. Commercial and military aircraft wiring, avionics, helicopters, military ground systems and offshore platforms benefit from using the SAE AS81044/12. Features and Benefits Dual wall construction Small diameter Lightweight Flexible Low smoke and corrosive gas generation Chemical and electrical arc tracking resistant
New items
KZ0507J, CAE Group

KZ0507J, CAE Group

CAE KZ04, 05 Equipment Wire CAE KZ04 & 05 equipment wire can be used in high temperature applications requiring chemical and mechanical stress resistance. Features & Benefits • PTFE Sheath: +260°C • Resistance to acids, oils, hydrocarbons, solvents and mould Standards NF C 32-070/C2 or IEC 60332-1, NF C 93-523
New items
100-28R, OK International

100-28R, OK International

Kynar wrap wire Nominal voltage: 300 V Current rating: 2.6 A (30 AWG); 3.4 A (28 AWG), 4.5 A (26 AWG); 5.2 A (24 AWG); Core: silver-plated copper Insulator: polyvinylidene fluoride (PVDF) Conductor Ø: 0.25 mm (30 AWG); 0.32 mm (28 AWG), 0.4 mm (26 AWG); 0.5 mm (24 AWG); Operating temperature: -50 °C → +105 °C Approvals   UL
New items
100-24Y-100M, OK International

100-24Y-100M, OK International

Kynar wrap wire Nominal voltage: 300 V Current rating: 2.6 A (30 AWG); 3.4 A (28 AWG), 4.5 A (26 AWG); 5.2 A (24 AWG); Core: silver-plated copper Insulator: polyvinylidene fluoride (PVDF) Conductor Ø: 0.25 mm (30 AWG); 0.32 mm (28 AWG), 0.4 mm (26 AWG); 0.5 mm (24 AWG); Operating temperature: -50 °C → +105 °C Approvals   UL
New items
100E0111-0.75-9, TE Connectivity

100E0111-0.75-9, TE Connectivity

TE 100E Series Harsh Environment Wire The 100E wire is rail approved compliant with EN50306-2, EN50306-3, EN50306-4. 100E is suitable for all new rail builds within the EU. Features and Benefits Lightweight Thin walled 30% lighter than similar thick walled wire Dual jacket insulation Applications: Rail market Underground metro tunnels Signal and power applications for rolling stock and tunnels Standards EN50306-2, EN50306-3, EN50306-4 TE 100E Series Rail Approved LSZH Wire
New items
KZ0510BL, CAE Group

KZ0510BL, CAE Group

CAE KZ04, 05 Equipment Wire CAE KZ04 & 05 equipment wire can be used in high temperature applications requiring chemical and mechanical stress resistance. Features & Benefits • PTFE Sheath: +260°C • Resistance to acids, oils, hydrocarbons, solvents and mould Standards NF C 32-070/C2 or IEC 60332-1, NF C 93-523
New items
100-28Y, OK International

100-28Y, OK International

Kynar wrap wire Nominal voltage: 300 V Current rating: 2.6 A (30 AWG); 3.4 A (28 AWG), 4.5 A (26 AWG); 5.2 A (24 AWG); Core: silver-plated copper Insulator: polyvinylidene fluoride (PVDF) Conductor Ø: 0.25 mm (30 AWG); 0.32 mm (28 AWG), 0.4 mm (26 AWG); 0.5 mm (24 AWG); Operating temperature: -50 °C → +105 °C Approvals   UL
New items
10035726, Nexans

10035726, Nexans

WCT PTFE wrap wire These wires are designed for spiral-wound connections on metal terminals without soldering. Quick, solid connections. Section: 0.05 mm² (1 x 0.254 mm) Nominal voltage: 350 V Core: silver-plated copper Insulation: PTFE External diameter: 0.58 mm Operating temperature: -90 °C → +200 °C Standards NFC 93522
New items
100-26Y, OK International

100-26Y, OK International

Kynar wrap wire Nominal voltage: 300 V Current rating: 2.6 A (30 AWG); 3.4 A (28 AWG), 4.5 A (26 AWG); 5.2 A (24 AWG); Core: silver-plated copper Insulator: polyvinylidene fluoride (PVDF) Conductor Ø: 0.25 mm (30 AWG); 0.32 mm (28 AWG), 0.4 mm (26 AWG); 0.5 mm (24 AWG); Operating temperature: -50 °C → +105 °C Approvals   UL
New items
38100873, Lapp

38100873, Lapp

Olflex® Heat 105 PVC Vinyl Cable Heat resistant PVC cables with protective conductor GN/YE Suitable for the connection of motors, transformers, machines, appliances, switch cabinets and other installations with increased ambient temperature At room temperature resistant to a multitude of oils and chemical media Flame retardant in accordance with IEC 60 332.1 Fine wire strands of plain copper, Class 5 Cores twisted in layers Outer Sheath of heat resistant PVC, black Based on VDE regulation VDE 0281 or 0250 Specific insulation resistance >10GΩ x cm Minimum bending radius for flexible applications 15 x cable dia. for static use 4 x cable dia. Rated Voltage 300/500V Conductor stranding fine wire in accordance with VDE 0295 CI.5/IEC 60228 CI.5
New items
KZ0506J, CAE Group

KZ0506J, CAE Group

CAE KZ04, 05 Equipment Wire CAE KZ04 & 05 equipment wire can be used in high temperature applications requiring chemical and mechanical stress resistance. Features & Benefits • PTFE Sheath: +260°C • Resistance to acids, oils, hydrocarbons, solvents and mould Standards NF C 32-070/C2 or IEC 60332-1, NF C 93-523
FAQs
We offer free shipping for orders over £200 if delivery is in the UK. All other orders in the UK, shipping from £7.99 depending on the weight and measurement. Mainland Europe shipping charges start from £25. For all other countries shipping charges start from £50 for products like Harsh Environment Wire and all others.
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