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Aluminium Capacitors

Aluminium electrolytic capacitors are widely used in many applications, including motherboards and power supplies. These capacitors are preferred when there is a requirement for large capacitance, and the leakage current is not a factor of prime importance. You can find such capacitors in various shapes and sizes, which also vary depending upon their properties like voltage, applications, the type of electrolyte, etc. They are designed with capacitance values ranging from 0.1 μF to 2.7 F and are rated in 4 to 630 V.

Construction of Aluminium Capacitors

Aluminium capacitors are those electrolytic capacitors consisting of an anode electrode made from pure aluminium foil with an etched surface. When anodization occurs, the aluminium forms a fragile insulating layer of aluminium oxide that can perform as the capacitor's dielectric. The oxide layer has a rough surface that can be covered with the help of a non-solid electrolyte, which as a principal function serves as the second electrode of the capacitor. Then an electrical connection to the negative terminal of the capacitor is made through a second aluminium foil known as a cathode foil. When the capacity of these capacitors increases, the voltage ratings will decrease because of the use of thinner dielectrics.

Types of Aluminium Capacitors

According to the type of the electrolyte, the aluminium capacitors have been divided into three types that are:

Out of these types, the non-solid aluminium capacitors are the cheapest ones, and they come in a wide variety of sizes, voltage values, and capacitance. The dielectric layer can heal or re-form the dielectric layer with the help of the liquid electrolyte that provides oxygen. However, if a temperature-dependent drying out process is used, it can evaporate, which results in the electrical parameters drifting, limiting the service life of the capacitors.

Applications of Aluminium Capacitors

Aluminum capacitors have a high capacity, due to which they have relatively lower impedance values even when their frequency is low, like the mains frequency. They are commonly used in power supplies, switched-mode power supplies, and DC-DC converters that play an essential role in buffering and smoothing the rectified DC voltages. This works in many electrical devices, some power supplies and frequency converters like the DC link capacitors used for drivers, converters used in wind power plants, and inverters for photovoltaics. Some aluminium electrolytic capacitors are used for energy storage purposes like strobe or photoflash applications or signal coupling, mainly done in audio applications.

As already mentioned, these capacitors are anodized, which results in aluminium electrolytic capacitors becoming polarised. They can operate adequately when DC voltage is applied with the correct polarity. When you utilise the capacitors with the incorrect polarity or using AC voltage, it can result in a short circuit and damage the component or destroy it completely. An exception is the bipolar aluminium electrolytic capacitors that have a back-to-back configuration of 2 anodes all in one case and can be effectively used in AC applications.

Be Cautious While Measuring Capacitance

It would be best if you always were cautious when working with capacitors. The capacitors sometimes remain energised even after removing the power from the circuit. Before working with it, it is better to use a multimeter to check whether it is completely turned off or not and confirm that you have discharged the capacitor by connecting a resistor across the leads of the capacitor.


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B43455A0478M000, EPCOS
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MAL212615102E3, Vishay
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MAL212636561E3, Vishay
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RS_706-3297, RS PRO

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RS Aluminium snap in Capacitors
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General Purpose Radial 6.3 to 16V Axial RS Aluminium Capacitors, LHK Series 105°C Safety vent construction design Applications include communication equipment and switching power supply
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RS_170-1309, RS PRO

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General Purpose Radial 63 to 350V
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RS_181-5507, RS PRO

RS_181-5507, RS PRO

RS PRO Electrolytic Capacitor The RS PRO electrolytic capacitor has a safety vent design with through-hole mounting and features a capacitance of 470μF, at a rated voltage of 63VDC. The RS PRO capacitor has a lifetime of 1000 hours and tolerance is ±20%. Features and Benefits • Diameter is 13mm • Dissipation factor is 9% • Height is 21mm • Lead pitch is 5mm • Leakage current is 2μA • Operating temperature ranging between -40°C and 105°C • Ripple current is 1.5mA • Working voltage is 63VDC Applications • Communication equipment • Industrial measuring instruments • Switching power supply Certifications • ANSI/ESD S20.20:2014 • BS EN 61340-5-1:2007
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RS_711-1570, RS PRO

RS_711-1570, RS PRO

General Purpose Radial 63 to 350V
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MAL214651152E3, Vishay

MAL214651152E3, Vishay

146 RTI series radial Radial lead cylindrical aluminum case with pressure relief and insulated with a blue PET sleeve Very low ESR and excellent ripple current capability Suitable for power supplies (SMPS, dc to dc converters) for industrial, automotive and telecommunications Capacitance Tolerance (%) 20 Operating Temperature (°C) -55 to +125 Life expectancy at 125°C 6000Hrs
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B41560A5479M, EPCOS

B41560A5479M, EPCOS

B41560 Series Ideal for computer power supply applications or other applications that require long operational life Long-life grade capacitors Extremely compact High ripple current capability Capacitance Tolerance 20 % Temperature Range °C -40 → +105 °C Terminals M5 and M6 Thread Vibration 10Hz to 55Hz,0.75mm at 10g duration3 x 2 h IEC climate category 40/105/56 (-40°C/+105°C/56 days damp heat test) Life Expectancy 105°C - 3000h, 85°C - 6000h, 40°C - 250000h Note Terminal screws and washers are supplied. Clamp-fixing 105°C
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B43456A9158M, EPCOS

B43456A9158M, EPCOS

B43456 Series EPCOS B43456 aluminium capacitors are charge-discharge proof and are constructed from aluminium casing with an insulating sleeve. These aluminium capacitors are highly reliable, with reliable electrical contact ensured by an all-welded construction. With a long life span, this series is ideal for application in wind power converters, frequency converters, solar inverters, uninterruptible power supplies and professional power supplies. Compact size High ripple current capability Mounting with threaded stud, ring clips or clamps Insulated/non insulated options available PAPR (Protection Against Polarity Reversal) terminals are available Leakage Current ≤0.3μA (C * V)+4μA IEC Climate Category 40/85/56 (≤400Vdc) 25/85/56 (>450Vdc) Useful Life at 40°C >250000hrs Useful Life at 85°C >12000hrs Terminals M5 (≤28.5mm pitch) M6 (>28.5mm pitch) Clamp-fixing +85°C Ideal for computer power supply applications or other applications that require long operational life
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EKXG161ELL100MJ16S, CHEMI-CON

EKXG161ELL100MJ16S, CHEMI-CON

For electronic ballast circuits and other long life applications Endurance with ripple current : 8,000 to 10,000 hours at 105℃ Non solvent resistant type RoHS2 Compliant
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MAL220212152E3, Vishay

MAL220212152E3, Vishay

The Vishay Aluminium Capacitor has high ripple current capacity with screw terminals. The aluminum electrolytic capacitor is polarized, non-solid electrolyte available in large types, cylindrical aluminum case and it is insulated with a blue sleeve. Long useful life of 10000 hours at +85 °C Low ESR in smaller case size Pressure relief in the terminal disc
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